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ASRS CONTROL REPLACEMENTS

Keep the Carousels.
Upgrade the controls.

Modern control designs for the equipment you already own, with replacement parts readily available.

Our solutions ↓Contact an engineer
Vertical and Horizontal CarouselsPick-to-Light technologyInventory & Order Processing
Carousel installation with Robey Controls Pick Light Tower
Areas of expertise

Advanced Products for the equipment you already own

Tightly integrated Controller & Lighting solutions with WMS software

PartPicPRO inventory management PARTS screen

PartPicPRO WMS Software

Parts, locations, storage operations, batch orders, and reporting in one Windows-based platform.

Explore PartPicPRO WMS...
PartPicPRO WMS Warehouse Management Software

Smarter Inventory Control. Simplified Order Processing.

Store, Pick, Move, and Count inventory across static shelving and automated storage devices. PartPicPRO connects the part record to real physical locations—and to the controllers and lighting indicators operating the system.

STORE · PICK · MOVE · COUNTMulti-zone inventorySQLite databaseBOM & Batch Order pickingReporting & exportsRole-based security
See PartPicPRO features ↓
Real PartPicPRO parts inventory screen with stock locations
Robey Controls HCB Horizontal Carousel controller enclosure with cover closed
Controller modernization

Replace obsolete controls.
Not the whole machine.

Don’t let obsolete controls force you to buy new machines. Upgrade the controls instead.

Our RCA and HCB product upgrade solutions bring new control electronics, modern safety interfaces, and serviceability to existing Carousel platforms. Choose the upgrade that fits the installed machine and its operating requirements. When the machine is mechanically sound, extend its life with new Controls! Replace the Controls .. not the machines.

  • RCA — Remstar Vertical Carousel interface upgrades
  • HCB — variable-frequency Horizontal Carousel control
  • Machine integration and operator-interface options
RCA controller ↓HCB controller ↓
Connected operator guidance

Pick & Put-to-Light systems. Tightly integrated hardware & software.

Visual Operator guidance solutions designed for picking, storage, and Order Processing operations. Automated or static shelving solutions.

Robey Controls Pick Light Tower T-TOP with illuminated picking instructions

PLT · Pick Light Tower

Extended picking instructions, quantities, location grids, and Carousel status for Horizontal Carousel operations.

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BLD Batch Light Display in use by a warehouse operator

BLD · Batch Light Display

Color-coded lane quantities and confirmations in Order Processing workstations.

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Robey Controls intelligent LED shelf-lighting across actual parts bins

RLT · Shelf & Rack Lights

Illuminated shelf segments, numeric displays, and configurable visual location guidance.

Explore RLT ↓
Product details

Technology that fits the application.

Control upgrades, illuminated guidance, and replacement components backed by Robey Controls.

01 / Vertical Carousels

RCA · Remstar Carousel Interface

Control-interface upgrades for Remstar T85/T88 Vertical Carousel systems, designed to reuse compatible existing machine connections.

  • Pin compatible drop-in control replacements
  • Color touch-panel HMI
  • Ethernet and position-indicator options
02 / Horizontal Carousels

HCB · Horizontal Carousel Controller

Modern control hardware for as many as four Horizontal Carousels from a single enclosure.

  • Variable-frequency motor drive control
  • Programmable safety and diagnostics
  • Operator panel and maintenance options
03 / Visual guidance

PLT · Pick Light Tower

Position indicator displays and LEDs for static racking

  • Configurable grid indication
  • Carrier and transaction display
  • WiFi, serial, and Ethernet interface options
04 / Order stations

BLD · Batch Light Display

Color display modules for Put-to-Light and batch-station operations, built into a protected aluminum mounting system.

  • Single- or Dual-Lane support per module
  • Capacitive Touch buttons for Confirmations and Quantity Adjustments.
  • 32x64 RGB Color modules.
05 / Shelf guidance

RLT · Rack Light Tower

Position indicator displays combining numeric RLTD modules and RLTP LED strip indication.

  • Targeted shelf and bin identification
  • Tightly integrated with PartPicPRO WMS
  • Pick-to-Light for Static Shelving
06 / Service

Parts & Repair

OEM and Used Replacement components for existing Vertical and Horizontal Carousels. We make it easy to find obsolete parts the most cost effective way.

  • Controller upgrade components
  • OEM and alternate replacement parts
  • In-depth product knowledge to find the right part with the right firmware
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The software behind the hardware

Inventory Control, Order Processing, and visual guidance working together.

Inventory Control and Order Processing integrated with visual storage guidance.

PartPicPRO batch order-processing station display

Order Processing

Batch-station Order Processing with lane-by-lane picks, puts, and confirmation.

PartPicPRO Zone Inventory reporting screen

Reporting & Traceability

Inventory reports with configurable columns, filtering, printing, and exports.

PartPicPRO STORE grid aligned with photographed shelf and bin locations

VIP · Virtual Position Indicator

Live or stored location imagery with visual highlights for the exact bin position.

Sales and technical literature

Technical Documents & Downloads

Browse Robey Controls product flyers, specifications, and sales literature in our online document library.

The document library opens in a separate browser tab.

DOWNLOADS LIBRARY ↗
Industrial controls expertise

Specialized experience.
Practical solutions.

Robey Controls designs & produces controllers, peripherals, and inventory control software for Vertical and Horizontal Carousel systems. Led by the former Vice President of Technology at Kardex Remstar, the business focuses on extending the life of working equipment.

Discuss your project ↗
Customer Reviews1 / 2
Customer experience · Triad Technologies

One word to describe Triad’s experience with Tim Robey from Robey Controls, Phenomenal! The scope of our project was a risky one that involved taking our Carousels down for a few days, which is the nucleus of our hub and spoke model. Tim’s proactive guidance allowed us to prepare the business and his flexibility to work the weekend and holiday was key in minimizing our downtime. During the project Tim’s ability to improvise on the fly was impeccable.

He marched to plan delivering a nightly email of what was executed and what the plan was for the following day. His knowledge and expertise shined brightly throughout the entire project, and we finished and were back online ahead of schedule. The confidence Tim exuded gave my team the “warm and fuzzy” that we were in good hands. It was a pleasure working with Tim and if you’re looking for who to pick, pick a rock star, pick Robey Controls

Jimmy Fullen
Operations Manager, Triad Technologies, LLC
Customer experience · Hart Software

I have known Tim for many years and working with him on projects is always a pleasure. I recommend Robey Controls because their products are top-notch, and I trust my customers will be well taken care of.

Jim McLachlan
Hart Software Inc. · Vancouver, Canada
Let's build around your equipment

Ready to extend the life of your storage operation?

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